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A Guide to Preparing for a Physical Inventory

Maintaining an accurate inventory is a daily process that culminates with a yearly or bi-yearly Physical Inventory. In order to achieve the most accurate results for a Physical Inventory the following is essential:

  • Document Management
  • Merchandise Maintenance
  • Loss Prevention

    Use documentation to record vendor receipts, customer sales and inventory quantity adjustments to establish an audit trail.

    A very time consuming aspect of the Physical Inventory is attempting to count merchandise without merchandise tags. Assign a section of the store to each associate on staff, while on duty it is the associate’s responsibility to check each piece of merchandise in their assigned section for merchandise tags. If the merchandise tag is missing the associate must place the product in an area designated for re-ticketing.

    Designate ONE area of the store for re-ticketing, damages and holds. Mark items out of stock using documentation to support the change in inventory quantities. Check holds for aging and return expired holds back to the sales floor.

    Prevent theft by assigning “Zones” to each associate on duty or an area of the store that is their responsibility. If the associate needs to leave the zone for any reason, they must wait for a replacement. Good zoning includes:

  • Greet each customer within one minute
  • Check back with browsing customers
  • Provide attentive customer service
  • Make frequent eye contact with all customers
  • Ensure fitting rooms are cleared between customers
  • Make note of empty hangers or defeated merchandise tags as these may be signs of external theft
  • Walk the zone; don’t hang behind the wrap stand
  • Be wary of shoppers dressed in bulky or oversized clothing
  • Watch shopping bags and strollers closely as potential theft vehicles
  • Extra vigilance is needed for groups of shoppers as most professional shoplifters work in groups
  • Pay extra attention to monitoring blind spots on the floor where fixtures inhibit the line of sight
  • Inspect trash being removed from the store
  • Associate bag checks should be conducted at the end of each shift

    Prepare for a Physical Inventory

  • Plan
    Who will map the store
    What day will the Physical Inventory are conducted
    Who will help conduct the inventory
    Who will pre count/post count
    Who will scan (if using a hand held scanner)
    Who will handle (if using a hand held scanner)
    Who will review counts and correct errors

    After the above questions have been answered:
    Schedule associates accordingly
    Have a meeting
         -Each associate is assigned a preparation task
         -Discuss the responsibilities of each associate during the PI

  • Prepare Organize the floor and stock room
         -Straighten-Straighten-Straighten
         -Ensure all like styles/items are grouped together
         -Ensure all products have a barcode
    Draw a map of the store and stockroom
    Check behind shelves, under tables and in drawers for hidden merchandise

  • The night before inventory:
    Pull tickets out of garments
    Lay numbered fixture tags on each fixture
         -Don’t forget to include your Hold area!
    Record the placement of the numbered fixture tag on the map

  • Pre-count
    Each fixture and record number of units on the back of the fixture tag
         -Use this number later to compare to the number of units scanned during the PI
         -Pre-count and record on paper the SKU/Item number of garments used on displays
         -During the PI manually enter counts of display items

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